Posted on: 27 April 2020
Metal is a major component in most households, as well as in all vehicles and machinery. In most homes, this versatile material is used for fixtures, desk tools, homeware, electronic gadgets, chairs and even kitchen utensils. If you are a business owner, engineer or investor, you may be looking to create your own metal-based tool or product.
For custom creations, you will need to work with a metal fabrication company to turn your desired metal into a shape appropriate for your product. Custom metal fabrication is widespread in the creation of automobile parts. If you are new to the automobile industry or have any other need for tailored manufacturing, here are your best available options.
Cutting Is The Most Commonly Used Fabrication Method
Metal cutting involves the splitting of a metal workpiece into smaller pieces. There are several methods of metal cutting, with sawing being the oldest, and laser and waterjet cutting being new options. These options minimise the risks associated with traditional metal cutting while offering greater precision. Manufacturers will use either manual methods or power tools, depending on the thickness and size of the metal and its density.
For particularly thick metals, you may want to opt for flatbed die cutting, whereas medium-thickness metals can be cut with razor precision using plasma arc cutting. In the automobile and heavy machinery industries, rotary die cutting is a popular option because it uses a spinning cylindrical die, which cuts metal to the desired precision.
Casting Is Ideal For Mass Production
Casting involves the pouring of molten metal onto a mould or die. Casted metal is then cooled, making it harden into a shape identical to the mould. This process is the current standard for the mass-production of parts in several industries, including home appliances and factory machinery. Die casting is a popular method because it does not require the cooling time that traditional casting does.
Die casting is ideal for the rapid production of identical metal components. It uses pressure to harden liquid metal into a set shape. However, it does not provide results as strong and durable as permanent mould casting, which is used in the cores of engines and reactors. The latter is, however, challenging to remove from the mould; therefore, manufacturing it can be costly. Semi-permanent mould casting is the ideal compromise for those seeking durability without excess spending.
A Finishing Word
When it comes to choosing a metal fabrication service, you will need to assess your individual needs before you select the option that is best suited to your component, product or core. Some fabrication methods are likely to be less efficient on thick metals, whereas others will require lengthier processes. Make sure to speak to your metal fabricator about your intended use as well as the density of your metal to make an insightful, satisfactory choice.Share